WATCH: The Insane Engineering Behind The First 20,000-RPM F1 Engine

Engine /3 Comments

It sounded glorious but wasn't very reliable.

Formula 1 fans have always adored V8, V10, and V12 engines mainly because of the sound - the biblical noise produced as these engines rev sky-high. But even among these high-revolution monsters, only a few have achieved more than 20,000 rpm. One example is the powertrain the Williams F1 team used during the 2006 season.

The YouTube channel337 Speedposted a deep-dive into the Cosworth CA2006, the first F1 engine to reach 20,000 rpm. While modern hybrid V6 engines can easily do the same, they are capped at 15,000 rpm by regulations.

Cosworth's unit produced 755 horsepower at 19,250 rpm and 214 lb-ft of torque at 17,000 rpm. While the power output is impressive, the engine had a lot of reliability issues. Nico Rosberg and Mark Webber battled hard that season, but the best they could do was one fastest lap.

Thehighest-revving enginein a production car these days is also made by... Cosworth. It's the 3.9-liter V12 in theGordon Murray T.50. It revs to 12,100 rpm and produces 701 hp in theNiki Lauda edition. Don't tell us ICE hasn't evolved in over 100 years...

Formula 1

During the 2006 F1 season, the technical regulations for V8 engines were a maximum displacement of 2.4 liters and a maximum bore of 3.85 inches, implying 1.57 inches of stroke at the maximum bore. With this in mind, pushing the engine up to 20,000 rpm was relatively easy for the engineers at Cosworth.

While increasing torque was difficult due to the limited displacement, enabling the engine to rev higher was the key to getting more power.

Titanium alloys were used to make the connecting rods, while forged 2618 aluminum was used for the pistons. This lightweight yet strong material allowed the pistons to run at higher rpm, eventually damaging other engine components.

Cosworth

One challenge in running a high-revving engine is valve float, which occurs when the valves don't close in optimum running conditions due to fast engine speeds. As a result, engines will have power loss. To combat the valve float, the Cosworth CA2006 used stiffer spring rate valve springs, lighter vales, and more aggressive crankshaft profiles.

The Cosworth engine came with very short intake runners, ideal for producing more power at higher revolutions. It was matched by a large plenum volume for the best air distribution per cylinder. Moreover, engineers developed the engine to produce exhaust velocity suited to higher revolutions, despite compromising low-end speeds.

Today, we don't get to see 20,000-rpm-revving engines anymore as F1 is favoring more可持续powertrainsin the form of a 1.6-liter turbocharged hybrid V6 engine. By 2026,new engine regulationswill be implemented in a bid to make the sport greener.

337 Speed/YouTube
337 Speed/YouTube
337 Speed/YouTube

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